TDK Lambda | Z+Low Voltage User Manual

3.9.2 Current Carrying Capacity Two factors must be considered when selecting the wire size:

1. Wires should be at least heavy enough not to overheat while carrying the power supply load current at the rated load, or the current that would flow in the event the load wires were shorted, whichever is greater. 2. Wire size should be selected to enable voltage drop per lead to be less than 1.0V at the rated current. Although units will compensate higher voltage drop in each load wire (refer to the specifications). It is recommended to minimize the voltage drop (1V maximum) to prevent excessive output power consumption from the power supply and poor dynamic response to load changes. Please refer to Tables 3-2 and 3-3 for maximum wire length to limit voltage drop in American and European dimensions respectively.

Wire size AWG

Resistivity Ohm/1000ft

Maximum length in feet to limit voltage drop to 1V or less 5A 10A

20A

50A

80A

14 12 10

2.526 1.589

80

40 60

20 30 50 80

8

5

120 200 320 500 800

12 20 32 50 80

7.5

0.9994 0.6285 0.3953 0.2486 0.1564

100 160 250 400 600

12.5

8 6 4 2

20 31 50 78

125 200 300

1200

125

Table 3-2: Maximum wire length for 1V drop on lead (in feet)

Cross sect. area (mm 2 )

Resistivity Ohm/Km

Maximum length in meters to limit voltage drop to 1V or less 5A 10A 20A

50A

80A

2.5

8.21 5.09 3.39 1.95 1.24

24.0 39.2 59.0

12

6

2.4

1.5 2.5 3.6 6.3

4 6

18.6 29.4 51.2

9.8

4

14.8 25.6

5.8

10 16 25 35

102.6 160.0 250.0 354.0

10.2

80

40 62 88

16

10

0.795 0.565

125 177

25.2 35.4

15.7

22

Table 3-3: Maximum wire length for 1V drop on lead (in meters)

For currents not shown in Table 3-2 and 3-3, use the formula: Maximum length=1000/(current x resistivity) Where current is expressed in amperes and resistivity in ohms/km or ohms/1000ft.

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